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The WLED-DC-Sensor-Board

WLED Neopixel projects

The electrical current shunt board combined with an ESP8266 D1-mini microcontroller and the Arduino library SensorWLED make it easy to measure up to 10 Ampere with reasonable accuracy.

Tracking fast-changing Neopixel pixel currents with the WLED DC sensor is a perfect application example. That was the specific design objective. Unfortunately, the varying current level is often only roughly estimated in WLED projects.

The female header breaks out I2C-signals, VCC (3.3V), and GND for a small OLED display. Alternatively, use a larger SPI-based display or send data with WiFi for remote monitoring.

Board main features

The Texas Instrument INAx180 low- and high-side voltage output current-sense amplifier has the following main characteristics.

  • Common-mode range (V CM ): –0.2 V to +26 V
  • Output slew rate: 2 V/μs
  • Offset voltage: ±150 μV (maximum) at V CM = 0 V ±500 μV (maximum) at V CM = 12 V
  • Accuracy: ±1% gain error (maximum) 1-μV/°C offset drift (maximum)
  • Gain: 200V/V
  • Quiescent current: 260 μA maximum

The current sense resistor (1.5 mOhm, 1%, 50ppm/C) handles currents up to 10A.

Items to add

  • Wemos/Lolin D1-mini ESP8266 microcontroller. The WLED sensor becomes a shield on top of the controller.
  • Female header pins for the microcontroller.
  • Display (I2C interface) for current readings.

Measured values are not strictly required to display on an OLED since they are accessible through a web browser. Neither is the usage of an ESP8266. Instead, use the sensor with, for example, ESP32 and wire the I2C signals from the sensor to the microcontroller. Pull-up resistors, e.g., <=3.3 kOhm to VCC on the I2C signals, are recommended.

Usage

Please, see the documentation for the Arduino library SensorWLED.

Specification for the WLED sensor board v1.0

The fabricated two-layer board has the dimensions of 26.0 x 34.2 mm (1.02"x1.35").

parameter imperial metric
board material FR4 FR4
board thickness 39 mil 1.0 mm
copper layer thickness 1.4 mil 35 um
board color purple purple
board text white white
board weight 2.82 oz 80 gram

The board is fully assembled and tested

The WLED current sensor board will be available fully assembled when released.

Purchase the board

Find all my latest designed boards on Tindie.

Tindie

I appreciate your support.

Credits

Coming soon splash image by starline.

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